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BFLEX

The BFLEX program system is a specialized finite element tool developed for the analysis of flexible pipes, umbilicals, and power cables during load-out, installation, and in-service loading conditions.

For non-bonded flexible pipes, BFLEX is widely applied in ultimate limit state (ULS) and fatigue limit state (FLS) assessments of tensile and pressure armor wires. It enables accurate prediction of the non-linear behavior of flexible pipes under complex loading conditions. The model performance has been validated against full-scale laboratory tests, demonstrating excellent agreement.

Application examples

Cross sectional stress results

Flexible pipe component stresses

In a classic simple pipe model, the relevant stresses on component level can be obtained for the tensile armour wires directly. Through a sub-modelling procedure, the stresses of pressure spirals and carcass can also be obtained.
Lateral Buckling of Armour Wire

Lateral buckling of armour wires

Under axial compression in deep waters, the armour wires may buckle laterally. The cyclic buckling process can be modelled in detail using the repeated unit cell approach, or by using a less detailed model of a few pitches.
Spooling Operations

Spooling operations

Spooling of flexible pipes for example during load-out may lead to torqe build-up in the pipe. Contact towards rollers and spools can be modelled. By a layer approach for the helical components the model size can be reduced such that a suficient length can be included.
Broken Armour Wires

Broken armour wire

The stress release around the point of a single wire break can be modelled by disconnecting nodes in the wire, or by changing the properties of single elements at a selected time during the analysis.
Umbilical hang-off

Umbilical hang-off

The 3D effects of a pipe throgh bend stiffener is captured, accunting for end terminations and strong curvature gradients compared to the pitch lengths.
Power Cable Stress Analysis

Power cable modelling

The required features for obtaining a consistent material description of a conductor for use in a global model are availiable in version 3.4.0. The results can then be used for obtaining the detailed stress and strain results within the conductor.